Engineering Solutions
Pro Diesel Solutions is supported by Pro Mining Solutions for engineered solutions, providing capability around RS23 execution and delivery, maintenance strategies, thermal management, and comprehensive BOM catalogues for heavy mining equipment.
Documentation & Maintenance Strategies
Comprehensive documentation and maintenance planning for heavy mining equipment.
Pro Mining Solutions
RS23 Fluid Safety Handbooks
Comprehensive fluid power handbooks developed by Pro Mining Solutions, organised by equipment type for heavy mining equipment. Each handbook includes hydraulic circuit analysis, hose change-out strategies, and component alignment data.
- Equipment-specific fluid safety documentation
- Hydraulic circuit / hose group analysis
- Hose change-out strategies by OEM recommendations
- Component alignment & replacement strategies
Pro Mining Solutions
BOM Libraries & Maintenance Strategies
Comprehensive Bill of Materials libraries developed by equipment type, primarily for heavy mining equipment. Our BOM catalogues support maintenance planning with detailed parts lists and cost tracking.
- Equipment-specific BOM catalogues
- Maintenance task libraries with parts lists
- Parts pricing and cost summaries
- Transmission, radiator & component change-outs
- Hydraulic system maintenance strategies
Thermal Management Solutions
Engineering solutions developed in collaboration with industry partners, demonstrating measurable results in thermal reduction and equipment safety.
Cummins QSK60 HPI Engine
Perform thermal reduction testing (thermography) within controlled simulated operating conditions using engine dynamometer.
Sandvik D75KS Drill Rig
Reduce heat and sound levels to meet client specification for heat reduction (< 200°C) and comply with ISO6393/6395 standards.
CAT 18M3 Motor Grader
CAT C13 ACERT engine @ 227kW rated power with untreated exhaust manifold, turbo, and muffler group experiencing surface temperatures exceeding 500°C.
Cummins QSK78 Engine Cover
New fleet of 930E-SE trucks with QSK78 engines featuring 12x dual stage turbochargers - existing thermal blanket technology not practical. Risk of fire from expelled fluids contacting hot components (>200°C).
CAT D11T Dozer
CAT C32 ACERT engine @ 634kW rated power. OEM improvements including factory manifold/turbo & exhaust covering reduces raw untreated engine temps, however thermal imaging demonstrated temperatures remain extremely high (>300°C).
Engineered Solutions
Engineered solutions developed from real equipment — designed to improve safety, reliability and maintenance efficiency.
Hydraulic Hose Circuit Kits
Engineered hose kits developed from real mining equipment circuits. Designed using actual machine layouts, failure points and routing constraints to deliver complete, fit-for-purpose hose solutions.
- Circuit-based hose kit development
- Equipment-specific (e.g. boom arch, pump bays, swing circuits)
- OEM-aligned or improved routing design
- Built-to-order or repeatable kit supply
Turbo Oil Feedlines
Engineered turbo oil feedline solutions developed from real mining equipment. Designed to eliminate rigid line failures and improve installation and reliability.
- PTFE smoothbore hose construction
- PMS part-numbered components
- Defined routing and installation method
- Torque specifications and install guidance included
Additional configurations can be developed on request.
Request Kit Pricing & AvailabilityInjection-Safe Mobile Grease Lines
High-pressure grease delivery lines engineered to reduce injection risk and improve safety when using mobile grease guns.
- 40,000 psi rated hose (4:1 safety factor)
- 10,000 psi working pressure (20,000 psi tested)
- 1.2m length with velcro burst protection sleeve
- Certificate of test and serial numbered
- Unique PMS part numbering
- Supplied with Alemlube 1/8" NPT quick release coupler
How We Develop Solutions
Site inspection or supplied data
Circuit review and failure analysis
3D scanning of machine areas (e.g. boom arch, pump bays)
Design, validation and build
Supply as custom or repeatable kits
Solutions are documented with PMS part numbers, installation guides and specifications for repeatable deployment.
Example: Boom Arch Hose Circuit Kits developed for Hitachi mining excavators using real machine data and circuit mapping.
Need a Custom Engineering Solution?
Contact us to discuss RS23 handbooks, BOM libraries, thermal management solutions, or any custom engineering requirements for your fleet.